Background
Modern nurseries need to produce uniform, healthy seedlings efficiently, while reducing labour requirements and dependence on single-use plastic containers. Traditional polybags can create challenges throughout the nursery production cycle, including minimal aeration, moisture management, poor plant and root development, difficult handling and plastic waste at transplanting. BCC developed the FiberCell Paper Pot Technology, built on a long history and deep knowledge of forest nurseries, to provide a practical paper pot solution that optimises the growing environment for root plug development while making nursery handling and transplanting more efficient.
What is it?
The FiberCell growing system consists of three main components: filling machines, papers and holders. The FiberCell Paper Pot Technology is a breathable paper pot system for professional seedling production. The paper pot is used with a suitable growing substrate to create a controlled environment that supports aeration, drainage, moisture management and root development. Its breathable paper structure provides an environment in which roots can develop into a strong, dense and fibrous root system and allows roots to develop in the field with minimal obstruction. The paper pot is also lightweight and practical to handle during sowing, nursery production, transportation and transplanting. Unlike conventional plastic polybags, FiberCell paper pots can be planted directly into the field. The paper naturally breaks down over time, reducing the need for plastic containers and their subsequent removal and disposal.
How does it work?
FiberCell Paper Pot Technology works by combining the paper pot, the paper potholder, suitable growing substrate and controlled irrigation to create favourable conditions for seedling development.
1. Improved aeration and drainage
The breathable paper structure supports air exchange around the root zone, while the growing substrate facilitates effective drainage.
2. Better moisture management
When combined with appropriate irrigation and a well-designed holder, the system helps maintain suitable moisture conditions while reducing the risk of waterlogging.
3. Air pruning for stronger roots
As roots reach the edges of the paper pot, exposure to air encourages air pruning. In combination with a well-designed holder, this promotes branching and the development of dense, fibrous roots rather than allowing roots to continue growing outward.
4. Efficient transplanting
The complete seedling with a paper pot can be planted directly into the field as the paper degrades naturally over time. This simplifies transplanting and eliminates the need to remove plastic bags before planting.
5. More consistent nursery production
Improved growing conditions and greater seedling uniformity support maximised recovery rates, predictable nursery planning, handling and production schedules.
Why choose FiberCell Paper Pot Technology?
FiberCell Paper Pot Technology brings together seedling quality, root development, operational efficiency and sustainability in one nursery production system.
For the nursery:
• More uniform seedling development
• Stronger, denser fibrous root systems
• Improved aeration and drainage
• Better moisture management
• Lightweight and easier handling
• More efficient sowing and transplanting
• More predictable production planning
For the environment:
• Paper-based alternative to plastic polybags
• Can be planted directly into the field
• Naturally breaks down over time
• Reduces reliance on single-use plastics
For the grower:
• Supports improved nursery workflow
• Reduces handling associated with plastic bag removal
• Creates opportunities for more efficient production systems
• Potential for investment break-even within approximately 2 to 5 years, depending on crop and production volume
Case study: Okafé Angolan Premium Coffee
Okafé, a producer of premium Angolan coffee, compared its conventional soil-filled polybags with FiberCell Paper Pot Technology to improve seedling production.
The FiberCell system delivered germination in less than 15 days, more uniform seedlings, improved moisture and drainage management, and stronger, denser fibrous root systems through air pruning. It also simplified handling and transplanting, supported more predictable production planning, and reduced contamination risks using clean, controlled substrates.
Result: A more predictable, efficient and sustainable approach to coffee seedling production.
For more information, visit: bccfibercell
